Zirconia Beads
Home » Products » Zirconia Grinding Beads » Zirconia Beads

CATEGORY

Zirconia Beads

The main component of High Performance Zirconia Balls is tetragonal zirconia, also known as TZP Zirconium Beads, with Yttrium stabilizers and Cerium stabilizers added. In most cases, Yttrium-stabilized Zirconia is white, and Cerium-stabilized Zirconia balls are yellow and black.zirconia toughened alumina balls are an ideal grinding product.
Availability:
Quantity:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
telegram sharing button
sharethis sharing button

Yttrium Stabilized Zirconia Beads

Yttrium stabilized zirconia beads are made of zirconium oxide and stabilizer yttrium oxide by rolling into balls/pressing into balls/dropping into balls. Through the incorporation of rare earth element yttrium, part of the zirconium oxide ions in the crystal structure of the zirconium beads are replaced by yttrium ions, thus forming yttrium stabilized zirconia beads. It has good roundness, smooth surface, high fluidity, dense internal structure, strong pressure resistance and high wear resistance, and is an ideal product among grinding media.

  yttrium beads1yttrium beads3


Cerium Stabilized Zirconia Beads

Cerium stabilized zirconia beads are made of rare earth cerium oxide fine zirconia powder, with a density of 6.1g/cm³and a Mohs hardness of 8. They have tough gem hardness, high surface finish and roundness. They are generally considered to be a grinding medium with high density and specific gravity, low friction coefficient and no pollution, and are widely used in the grinding industry.

cerium beads 3cerium beads2

Advantage

Zirconia beads offer many advantages:

 1.Impact resistance and low wear. Due to its dense and uniform internal microstructure and good toughness, it is not easy to crack or break in high-speed machines.

 2.Good fluidity: The product has good roundness and smooth surface, and has low wear and abrasion on the equipment. It is a cost-effective product, pollution-free, non-toxic, and more environmentally friendly product.

 3.Chemical corrosion resistance, stable chemical properties, no oxidation reaction, and strong resistance to acids, alkalis, salts, etc.

  4.Long service life, about 300 times longer than ordinary glass beads and about 25 times longer than zirconium silicate beads.


PHYSICAL PROPERTIES

Series

BMYG95

ZrO2  

≥95±0.5

Y2O3  

≤5

Hardness(Mohs)

9

Real density(g/cm3)

≥6.0

Bulk density(g/cm3)

3.65

Self wearing rate

2ppm

Color

White

Package

25Kg/barrel

Roundness

98

Hardness

≥1500

Porosity

0.1

Dimension

0.1mm

0.2mm

0.3mm

0.4-0.6mm

0.6-0.8mm

0.8-1mm

1-1.2mm

1.2-1.4mm

1.4-1.6mm

1.8-2.0mm

2.0-2.2mm

2.2-2.4mm

2.4-2.6mm

2.6-2.8mm

2.8-3.0mm

3.0-3.2mm

3.2-3.4mm

3.6-3.8mm

4mm

5mm

8/10mm

15/20mm

25/30mm

40mm

50mm

Can be customized according to customer requirements


Series

BMSG80

Hardness(Mohs)

8

Real density(g/cm3)

≥6.1

Bulk density(g/cm3)

3.7

Self wearing rate

4ppm

Color

Yellow/Black

Roundness

98

Hardness

≥1450

Porosity

0.1


Dimension

0.6-0.8mm

0.9-1.1mm

1.1-1.4mm

1.4-1.6mm

1.6-1.8mm

1.8-2.0mm

2-2.2mm

2.5-2.8mm

Can be customized according to customer requirements


Application

Zirconium beads for new energy lithium batteries: lithium iron phosphate, lithium titanate, graphite, silicon carbon, graphene, carbon nanotubes, alumina ceramic diaphragms, etc.

 1.Ceramics: ceramic ink, glaze, enamel

 2.Coatings, inks and dyes: automotive paint, wood paint, anticorrosive paint, resin, offset ink, UV ink, gravure ink,   3.water-based ink, water-based varnish, UV varnish, disperse dyes, fluorescent dyes, metallic pigments, titanium dioxide.

4.Agricultural chemicals:agricultural suspensions, herbicides, pesticides.

5.Cosmetics: lipstick, foundation, personal care products.

6.Applications in pharmaceutical, food, dye, textile, chemical and other industries.

7.Automobile and related coatings.

8.Large-capacity vertical mills and horizontal sand mills.

镐珠应用


VARIOUS MILLS FOR Zirconium Beads

Suitable for vertical stirred mill, horizontal rolling ball mill, vibration mill and various high-speed pin sand mills; for wet and dry ultrafine dispersion and grinding of various slurries and powders that require no cross contamination.


镐珠机器图片


Comparison of zirconia beads in different countries

SERIES

Dimension

Density

Wearing rate

Impact loss rate(%)

Roundness

JAPAN INDUSTRY A

0.3mm

6.06

0.27

0.0046

98.72


0.6mm

6.04

0.38

0.0047

98.63


1.5mm

6.07

0.39

0.0051

98.82

JAPAN INDUSTRY B

0.3mm

6.07

0.25

0.0040

99.31


0.1mm

6.06

0.24

0.0042

98.12

FRANCE INDUSTRY A

0.3mm

6.06

0.24

0.0100

98.66


1.5mm

6.03

0.33

0.0052

98.86

CHINA INDUSTRY A

0.3

6.05

0.26

0.0048

98.59


0.6-0.8

6.07

0.40

0.0052

98.64


1.4-1.6

6.05

0.38

0.0058

98.67


Inspection of Yttrium Stabilized Zirconia Beads

ARTICLE

VALUES

RESULT

Dimension

0.1±0.01

0.09-0.11

ZrO2

94.7±0.5

94.6

Y2O3

4.9±0.5

5

DENSITY

6.00-6.08

6.05

ABRASION

0.1

0.01

CRUSHING STRENGTH

≥6

10

HARDNESS

≥1100

1300

ROUNDNESS

≥95

98


Particle size measurement of Yttrium Stabilized Zirconia Beads(0.09-0.11)

FIRST

MEASUREMENT

SECOND  MEASUREMENT

THIRD   MEASUREMENT

FOURTH MEASUREMENT

FIFTH

MEASUREMENT

SIXTH

MEASUREMENT

0.015

0.104

0.107

0.093

0.102

0.101

0.018

0.095

0.109

0.101

0.104

0.092

0.011

0.108

0.105

0.105

0.100

0.102

0.106

0.109

0.108

0.101

0.101

0.104

0.102

0.107

0.096

0.103

0.095

0.103


WHY CHOOSE US?  


1. We have world-class production equipment to ensure product quality.

2. Customized service, we can customize products according to the requirements of different customers.

3. Fast response speed, we will reply you in time within 24 hours of receiving the information.

4. Fast delivery speed.

 why choose us 2


FAQ

Q1:How to reduce the wear of zirconia beads?

    1.Choose different zirconia beads according to the speed of the ball mill line

    2 According to the consistent physical properties of the zirconia beads, it is best to choose products from the     same factory and the same batch

    3.Add an appropriate amount of zirconia, not more than 85%.

    4.Choose according to the viscosity of the grinding material

    5.When cleaning the sand mill, the speed must be slow and not higher than 1000 revolutions per minute.


Q2:What is the packaging method?

       25kg/barrel


Q3:Why choose high-performance zirconia balls?

  1. High zirconium content, strong wear resistance

  2. High specific gravity, high grinding efficiency


Q4:What is the size in your products?

    Our common size is 0.1mm-50mm. We can also produce according to your request.


Q5:How can we guarantee quality?

   Always a pre-production sample before mass production;

   Always regular quality inspection during mass production

   Always final Inspection before shipment;


Previous: 
Next: