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Description
ZTA composite liner is also called ZTA ceramic rubber composite liner. It is a composite material that combines ceramic liner and rubber plate. ZTA is also called alumina-zirconia composite ceramic, which is a composite material composed of two ceramic phases, alumina and zirconia. It uses advanced hot pressing technology to closely combine high-hardness ceramics with high-elasticity rubber, effectively improving the overall wear resistance, impact resistance, anti-slip, waterproof and other properties of the plate.There is good adhesion between ceramics and rubber, so that ceramics and rubber can bear loads together, thereby improving the load-bearing capacity of the entire composite plate.This makes the product widely used in vibration equipment, conveying systems, mining equipment and other fields.
Advantages
1. Good wear resistance: The wear-resistant ceramic rubber composite liner is composed of a ceramic layer and a rubber layer. The ceramic layer has extremely high hardness and wear resistance, which can effectively prevent wear and scratches. Compared with traditional metal plates, the wear resistance can be improved by more than 10 times.
2. Good impact resistance: The rubber layer has good elasticity and impact resistance, which can effectively absorb impact force, reduce damage to equipment and workpieces, and also reduce the noise of equipment.
3. Good shock absorption performance: The addition of the rubber layer effectively alleviates the brittleness of traditional ceramic materials and improves the shock resistance of the composite board.
4. Good corrosion resistance: The ceramic layer has good acid and alkali corrosion resistance, which can effectively prevent chemical erosion, thereby extending the service life of the equipment.
5. Easy installation: The wear-resistant ceramic rubber composite liner can be directly riveted or glued to the surface of the equipment. It is easy to install and does not require a large number of tools and equipment. It can also save a lot of time and cost.
6. Easy maintenance: The maintenance of the wear-resistant ceramic rubber composite liner is very convenient. It only needs regular cleaning to maintain its good functional and appearance characteristics, and no special maintenance or maintenance is required.
7. Long service life: Since the wear-resistant ceramic rubber composite liner has excellent wear resistance, impact resistance and corrosion resistance, its service life is relatively long, which can effectively reduce the number of replacements and repairs and reduce the operating cost of the equipment.
Type of ZTA composite liner
1.Rubber-Ceramic Two-in-One Liner
This kind of liner has a rubber and ceramic tiles. Because of the ceramic component's exceptional abrasion resistance, surfaces exposed to abrasive materials are well-protected against wear. This kind of liner works especially well in settings where impact and wear are issues because of the rubber, which increases flexibility and improves impact absorption. Additionally, the rubber layer absorbs vibrations and reduces noise, making the operation smoother and quieter.
2.Three-in-One Liner (Ceramic + Rubber + Steel)
Through the rubber hot vulcanization process, special ceramics are embedded in rubber or ceramic rubber is vulcanized directly on the steel plate. Rubber can effectively absorb impact loads, ceramics can effectively protect the surface, and the addition of steel plates enhances structural support, making this lining extremely strong and durable. The steel plate is equipped with countersunk bolts, which is easy and quick to install and replace. It is suitable for wear-resistant linings on equipment with large conveying volume, large material blocks, and strong impact. This three-layer design combines the advantages of all three materials to ensure comprehensive protection and life even under the most demanding conditions.
Embeddable ceramic type
1.ZTA flat liner
ZTA flat liner are solid white rectangular/cuboid, larger, higher purity alumina bricks that can be cut to fit various surface areas. These bricks are versatile and can be used in a variety of applications.Its common sizes are 47.5*47.5 and 150*100, and the thickness can be customized according to customer requirements.
2.Cylinder
Wear-resistant cylindrical ceramic rubber composite liners can be cut and processed according to usage requirements, making them easy to install and maintain.
3.Mosaic ceramic tiles
Mosaic ceramic tiles can be divided into square tiles and hexagonal tiles according to the shape, the common size of square tiles is 10*10,17.5*17.5,20*20,25*25.The common size of hexagonal tiles is 12*12,12.5*12.5, and the thickness can be made according to customer requirements.
Ceramic technical specifications
Series | BMZTA |
AL2O3 (%) | ≥75 |
ZrO2 (%) | ≥21 |
Bulk density(g/cm3) | ≥4.1 |
Compressive strength (MPa) | ≥2000 |
Bending strength (MPa) | ≥400 |
Fracture toughness (MPam1/2) | ≥4.5 |
Rockwell hardness (HRA) | ≥90 |
Loss bulk (cm3) | ≤0.05 |
Rubber technical specifications
Series | Rubber |
Bulk density(g/cm3) | 1.4 |
Tensile strenth at break (MPa) | ≥14 |
Elongation at break (%) | ≥250 |
Shore hardness (HA) | 48-65 |
Adhesive between steel and rubber (MPa) | ≥3.5 |
Adhesive between rubber and ceramic (MPa) | ≥3.5 |
Thermal conductivity (normal temperature) (W/M·K) | 2 |
Aging period (years) | ≥1.5 |
Working temperature(℃) | -50-150 |
Product Size
Product size(mm) | 150*300,200*300,300*300,500*500,450*300,530*450 |
Ceramic size(mm) | From 10*10 to 150*100 |
Rubber size(mm) | thickness:2-15 |
Steel size(mm) | 3-10 |
Remark | Steel+Rubber+Ceramic or Rubber+Ceramic |
(Can be customized upon request)
Applications
Wear-resistant ceramic rubber composite liners can be widely used in equipment and places with high wear, impact and vibration in various industries, and have very good economic and social benefits.
1. Mining industry: used in mining conveying systems, crushing systems, screening systems, etc., which can effectively reduce equipment downtime and maintenance costs and improve production efficiency.
2. Iron and steel metallurgical industry: used in steel plant conveying systems, smelting systems, converter nozzles, blast furnace linings, etc., which can effectively prevent equipment damage and reduce downtime.
3. Power industry: used in coal mills, crushers, boiler linings, etc. in thermal power plants, which can effectively prevent equipment damage and reduce downtime, and improve power production efficiency.
4. Cement industry: used in cement plant coal mills, grinding mills, etc., which can effectively reduce equipment downtime and maintenance costs and improve production efficiency.
5. Port and terminal industry: used in terminal conveying systems, stockpiling yards, container yards, etc., which can effectively prevent equipment damage and reduce downtime, and improve production efficiency.
Service
We accept customized orders.
If you want to know more product information, please feel free to contact us, we will provide you with the most suitable products and the best service!
FAQ
Q:How to install ceramic tiles in a ZTA composite liner?
A:ZTA wear-resistant ceramic composite plates usually use advanced hot vulcanization technology to vulcanize toughened ceramic sheets in the inner groove of the steel plate filled with special rubber.
Q:What is the material composition of ZTA wear-resistant ceramic composite liner?
A:Two-in-One Liner:Rubber+Ceramic
Three-in-One Liner:Steel+Rubber+Ceramic
Q:What are the installation methods of composite liner?
A:Ceramic adhesive, welding and screwing. Two-in-one can only be connected by ceramic adhesive, while three-in-one can be connected by welding and screwing.
Q:How is the use effect of ZTA composite liner compared with alumina liner?
A:ZTA wear-resistant ceramic composite liner is 2.5 times longer than alumina ceramic liner.
Q:What is the development status and trend of ZTA wear-resistant ceramic composite liner?
A:ZTA composite liners are gradually replacing traditional alumina and zirconia products and have become a hot research topic in the ceramic material industry. The future trend is also very optimistic, and the application areas and market share will be further expanded.
Q:How to ensure the quality control of ZTA wear-resistant ceramic composite liner?
A:Titan is an ISO-9001 certified company,we have a mature quality inspection department and quality inspection system.
Q:What kind of packaging does ZTA wear-resistant ceramic composite liner require?
A:We usually use pallets or wooden cases for packing.
Q:What are the environmental characteristics of ZTA wear-resistant ceramic composite liner?
A:Safe and environmental protection, no pollution.
Q:What factors should be considered when selecting a ZTA composite liner?
A:1. Operating conditions, such as temperature, pressure, and chemical exposure.
2. Equipment geometry and dimensions.
3. Material properties, including hardness, density, wear resistance, etc.
Q:What is the service life of ZTA ceramic rubber composite liner?
A:The service life of a ceramic rubber lining depends on many factors, including operating conditions, equipment geometry and material properties. Generally speaking, it can be used for several years before requiring replacement or maintenance, depending on the severity of wear.
Q:How to maintain ceramic rubber liner?
A:Maintaining this product requires regular inspection and cleaning to remove any debris or buildup that may affect its performance. It is also important to monitor wear patterns and replace any damaged or worn parts as needed. Proper handling and storage will also help extend its life.
Description
ZTA composite liner is also called ZTA ceramic rubber composite liner. It is a composite material that combines ceramic liner and rubber plate. ZTA is also called alumina-zirconia composite ceramic, which is a composite material composed of two ceramic phases, alumina and zirconia. It uses advanced hot pressing technology to closely combine high-hardness ceramics with high-elasticity rubber, effectively improving the overall wear resistance, impact resistance, anti-slip, waterproof and other properties of the plate.There is good adhesion between ceramics and rubber, so that ceramics and rubber can bear loads together, thereby improving the load-bearing capacity of the entire composite plate.This makes the product widely used in vibration equipment, conveying systems, mining equipment and other fields.
Advantages
1. Good wear resistance: The wear-resistant ceramic rubber composite liner is composed of a ceramic layer and a rubber layer. The ceramic layer has extremely high hardness and wear resistance, which can effectively prevent wear and scratches. Compared with traditional metal plates, the wear resistance can be improved by more than 10 times.
2. Good impact resistance: The rubber layer has good elasticity and impact resistance, which can effectively absorb impact force, reduce damage to equipment and workpieces, and also reduce the noise of equipment.
3. Good shock absorption performance: The addition of the rubber layer effectively alleviates the brittleness of traditional ceramic materials and improves the shock resistance of the composite board.
4. Good corrosion resistance: The ceramic layer has good acid and alkali corrosion resistance, which can effectively prevent chemical erosion, thereby extending the service life of the equipment.
5. Easy installation: The wear-resistant ceramic rubber composite liner can be directly riveted or glued to the surface of the equipment. It is easy to install and does not require a large number of tools and equipment. It can also save a lot of time and cost.
6. Easy maintenance: The maintenance of the wear-resistant ceramic rubber composite liner is very convenient. It only needs regular cleaning to maintain its good functional and appearance characteristics, and no special maintenance or maintenance is required.
7. Long service life: Since the wear-resistant ceramic rubber composite liner has excellent wear resistance, impact resistance and corrosion resistance, its service life is relatively long, which can effectively reduce the number of replacements and repairs and reduce the operating cost of the equipment.
Type of ZTA composite liner
1.Rubber-Ceramic Two-in-One Liner
This kind of liner has a rubber and ceramic tiles. Because of the ceramic component's exceptional abrasion resistance, surfaces exposed to abrasive materials are well-protected against wear. This kind of liner works especially well in settings where impact and wear are issues because of the rubber, which increases flexibility and improves impact absorption. Additionally, the rubber layer absorbs vibrations and reduces noise, making the operation smoother and quieter.
2.Three-in-One Liner (Ceramic + Rubber + Steel)
Through the rubber hot vulcanization process, special ceramics are embedded in rubber or ceramic rubber is vulcanized directly on the steel plate. Rubber can effectively absorb impact loads, ceramics can effectively protect the surface, and the addition of steel plates enhances structural support, making this lining extremely strong and durable. The steel plate is equipped with countersunk bolts, which is easy and quick to install and replace. It is suitable for wear-resistant linings on equipment with large conveying volume, large material blocks, and strong impact. This three-layer design combines the advantages of all three materials to ensure comprehensive protection and life even under the most demanding conditions.
Embeddable ceramic type
1.ZTA flat liner
ZTA flat liner are solid white rectangular/cuboid, larger, higher purity alumina bricks that can be cut to fit various surface areas. These bricks are versatile and can be used in a variety of applications.Its common sizes are 47.5*47.5 and 150*100, and the thickness can be customized according to customer requirements.
2.Cylinder
Wear-resistant cylindrical ceramic rubber composite liners can be cut and processed according to usage requirements, making them easy to install and maintain.
3.Mosaic ceramic tiles
Mosaic ceramic tiles can be divided into square tiles and hexagonal tiles according to the shape, the common size of square tiles is 10*10,17.5*17.5,20*20,25*25.The common size of hexagonal tiles is 12*12,12.5*12.5, and the thickness can be made according to customer requirements.
Ceramic technical specifications
Series | BMZTA |
AL2O3 (%) | ≥75 |
ZrO2 (%) | ≥21 |
Bulk density(g/cm3) | ≥4.1 |
Compressive strength (MPa) | ≥2000 |
Bending strength (MPa) | ≥400 |
Fracture toughness (MPam1/2) | ≥4.5 |
Rockwell hardness (HRA) | ≥90 |
Loss bulk (cm3) | ≤0.05 |
Rubber technical specifications
Series | Rubber |
Bulk density(g/cm3) | 1.4 |
Tensile strenth at break (MPa) | ≥14 |
Elongation at break (%) | ≥250 |
Shore hardness (HA) | 48-65 |
Adhesive between steel and rubber (MPa) | ≥3.5 |
Adhesive between rubber and ceramic (MPa) | ≥3.5 |
Thermal conductivity (normal temperature) (W/M·K) | 2 |
Aging period (years) | ≥1.5 |
Working temperature(℃) | -50-150 |
Product Size
Product size(mm) | 150*300,200*300,300*300,500*500,450*300,530*450 |
Ceramic size(mm) | From 10*10 to 150*100 |
Rubber size(mm) | thickness:2-15 |
Steel size(mm) | 3-10 |
Remark | Steel+Rubber+Ceramic or Rubber+Ceramic |
(Can be customized upon request)
Applications
Wear-resistant ceramic rubber composite liners can be widely used in equipment and places with high wear, impact and vibration in various industries, and have very good economic and social benefits.
1. Mining industry: used in mining conveying systems, crushing systems, screening systems, etc., which can effectively reduce equipment downtime and maintenance costs and improve production efficiency.
2. Iron and steel metallurgical industry: used in steel plant conveying systems, smelting systems, converter nozzles, blast furnace linings, etc., which can effectively prevent equipment damage and reduce downtime.
3. Power industry: used in coal mills, crushers, boiler linings, etc. in thermal power plants, which can effectively prevent equipment damage and reduce downtime, and improve power production efficiency.
4. Cement industry: used in cement plant coal mills, grinding mills, etc., which can effectively reduce equipment downtime and maintenance costs and improve production efficiency.
5. Port and terminal industry: used in terminal conveying systems, stockpiling yards, container yards, etc., which can effectively prevent equipment damage and reduce downtime, and improve production efficiency.
Service
We accept customized orders.
If you want to know more product information, please feel free to contact us, we will provide you with the most suitable products and the best service!
FAQ
Q:How to install ceramic tiles in a ZTA composite liner?
A:ZTA wear-resistant ceramic composite plates usually use advanced hot vulcanization technology to vulcanize toughened ceramic sheets in the inner groove of the steel plate filled with special rubber.
Q:What is the material composition of ZTA wear-resistant ceramic composite liner?
A:Two-in-One Liner:Rubber+Ceramic
Three-in-One Liner:Steel+Rubber+Ceramic
Q:What are the installation methods of composite liner?
A:Ceramic adhesive, welding and screwing. Two-in-one can only be connected by ceramic adhesive, while three-in-one can be connected by welding and screwing.
Q:How is the use effect of ZTA composite liner compared with alumina liner?
A:ZTA wear-resistant ceramic composite liner is 2.5 times longer than alumina ceramic liner.
Q:What is the development status and trend of ZTA wear-resistant ceramic composite liner?
A:ZTA composite liners are gradually replacing traditional alumina and zirconia products and have become a hot research topic in the ceramic material industry. The future trend is also very optimistic, and the application areas and market share will be further expanded.
Q:How to ensure the quality control of ZTA wear-resistant ceramic composite liner?
A:Titan is an ISO-9001 certified company,we have a mature quality inspection department and quality inspection system.
Q:What kind of packaging does ZTA wear-resistant ceramic composite liner require?
A:We usually use pallets or wooden cases for packing.
Q:What are the environmental characteristics of ZTA wear-resistant ceramic composite liner?
A:Safe and environmental protection, no pollution.
Q:What factors should be considered when selecting a ZTA composite liner?
A:1. Operating conditions, such as temperature, pressure, and chemical exposure.
2. Equipment geometry and dimensions.
3. Material properties, including hardness, density, wear resistance, etc.
Q:What is the service life of ZTA ceramic rubber composite liner?
A:The service life of a ceramic rubber lining depends on many factors, including operating conditions, equipment geometry and material properties. Generally speaking, it can be used for several years before requiring replacement or maintenance, depending on the severity of wear.
Q:How to maintain ceramic rubber liner?
A:Maintaining this product requires regular inspection and cleaning to remove any debris or buildup that may affect its performance. It is also important to monitor wear patterns and replace any damaged or worn parts as needed. Proper handling and storage will also help extend its life.
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